Product Description
The Long Radius Bends are idyllically used in various industries for pipe fitting applications. We are exporters of Long Radius Bends and prepare them in various designs as per the specifications of our clients. we are offering an excellent range of Long Radius Bends. Pravin Steel India produces high quality Long Radius Bends available in an array of classes and material grades for any application.
We have mastered the art of offering clients the most demanding range of Long Radius 3D and 5D Bends. Our bends are widely used in several industries such as chemical industry, oil and gas industry and in the domain of metallurgy and shipbuilding. The bends operate as structural gateways to thrust the transfer of substances such as water and fuel. Importantly, the long radius bends give less frictional resistance and allow less pressure drop as compare to short radius bend. The precise bending process and quality material input make our long radius 3D and 5D bends highly demanding in the marketplace.
Specification
Material | Stainless Steel |
Size | 2-5 inch |
Grade | 304,304L,304H, 309S, 309H,310S,310H,316,316TI,316H, 316L,316LN,317, 317L,321, 321H,347 |
Application | Plumbing Pipe, Chemical Handling Pipe, Gas Pipe, Structure Pipe |
Bend Radius | 1.5D |
Bend Angle | 90 degree |
End Connection Type | Buttweld |
Color | Black,Silver |
TYPE :
SEAMLESS / WELDED/ FABRICATED
RANGE :
2"NB TO 18"NB IN SCH: 20, 40, STD, 60, 80, XS, 100, 120, 140, 160, XXS available with NACE MR 01-75
FORM :
Long Radius Bend, Industrial Long Radius Bend, Piggable Bend, Induction Bend
Radius( R ) :
3D, 5D, 6D, 8D, 10D & 20D.
Stainless Steel :
Standard : ASTM / ASME A/SA 403 GR WP "S" "W" " WX"
Grade : 304, 304L, 304H, 309S, 309H, 310S, 310H, 316, 316TI, 316H, 316L, 316LN, 317, 317L, 321, 321H, 347, 347H, 904L
Duplex Steel :
- Standard : ASTM / ASME SA 815
- Grade : UNS NO.S 31803, S 32205
Aluminium :
- Standard : ASTM / ASME SB241
- Grade : 3003 H18, 3003 H112, 6061 T6, 6063 T6, 6351 T5, 6351 T6
Titanium :
- Standard : ASTM / ASME SB337 , SB338, SB861 , SB862
- Grade : Gr1,Gr2,Gr5,Gr7,G9,Gr12, Gr23
Carbon Steel :
- Standard : ASTM A 234 WPB /MSS-SP-75
- Grade : WPBW, WPHY 42, WPHY 46, WPHY 52, WPH 60, WPHY 65 & WPHY 70.
Low Temperature Carbon Steel :
Standard : A420 WPL3/A420 WPL6
Alloy Steel :
- Standard : ASTM / ASME A/SA 234
- Grade : WP 1, WP 5, WP 9, WP 11, WP 12, WP 22, WP 23, WP 91.
Copper Alloy :
C70600(90:10), C71500(70:30), C71640.
Nickel Alloy :
Standard : ASTM / ASME SB 366
- UNS 10276 (HASTELLOY C 276)
- UNS 2200 (NICKEL 200 )
- UNS 2201 (NICKEL 201 )
- UNS 4400 (MONEL 400 )
- UNS 8020 (ALLOY 20 / 20) CB 3
- UNS 8825 INCONEL (825 )
- UNS 6600 (INCONEL 600)
- UNS 6601 (INCONEL 601 )
- UNS 6625 (INCONEL 625 )
Versatile Connection and End TypesLong Radius bends are available with Butt Weld connections and either plain or bevel end finishes, allowing seamless integration into diverse piping systems. Their adaptability supports various installation requirements and ensures strong, leak-proof joints, which is vital for high-pressure environments in industrial applications.
Reliable Manufacturing and Testing MethodsManufactured via hot induction, mandrel, or cold bending techniques, each bend undergoes ultrasonic, hydrostatic, and Positive Material Identification (PMI) tests. These rigorous procedures guarantee the bends durability, structural integrity, and compliance with international standards, ensuring reliable performance in demanding operational conditions.
Customizable Dimensions and PackagingDimensions such as length, width, and height can be tailored to client specifications. Packaging options include wooden box, steel frame, or customized export packing to prevent damage during transit. This customization extends to order quantities, meeting the varied needs of distributors, suppliers, and project requirements.
FAQs of Long Radius 3D and 5D Bends:
Q: How are Long Radius 3D and 5D bends manufactured?
A: These bends are produced using hot induction bending, mandrel bending, or cold bending processes. Each method is selected based on material type, bend radius, and precision required, ensuring robust and accurate bends for specific piping applications.
Q: What benefits do 3D and 5D bends offer for industrial piping systems?
A: Long radius bends reduce flow turbulence and pressure drop, improving efficiency in fluid transportation. Their durable construction and tested reliability make them ideal for high-pressure and critical-service environments such as oil & gas, power plants, and refineries.
Q: When should I choose a 3D or 5D bend over a standard elbow?
A: A 3D or 5D bend is preferred when smoother flow, reduced erosion or higher flow capacity is required. These bends are advantageous in scenarios where space constraints or the need to lower energy losses are key considerations.
Q: Where are Long Radius 3D and 5D bends commonly used?
A: They are used in piping systems for oil & gas, petrochemical industries, power generation plants, refineries, and pipeline infrastructureanywhere large-scale, reliable fluid movement is needed.
Q: What testing processes ensure the quality of these pipe bends?
A: Every bend undergoes ultrasonic, hydrostatic, and PMI testing. These tests verify material composition, wall integrity, and pressure sustainability, ensuring the bends meet or exceed all relevant standards for safety and performance.
Q: How can I customize the dimensions and packaging for my pipe bends?
A: Dimensions of the bend (length, width, height) and end type can be specified during ordering. Packaging options such as wooden box, steel frame, or custom export packaging are available to protect the products during shipment and align with project logistics.
Q: What is the minimum order quantity for Long Radius bends?
A: The minimum order quantity is determined by the manufacturers policy and may vary based on product specifications and customer requirements. Its recommended to consult the supplier for specific MOQ information.